Industries Already Working With Meltio
Energy, Oil & Gas
Corrosion-resistant parts and pipeline repairs, showcasing hybrid manufacturing that integrates additive and subtractive processes on a single platform.
Tooling and Molds
Custom tooling with conformal cooling channels, where multi-material printing and repair extend tool life and performance.
Aerospace, Defense and Naval
Part repair and on-demand manufacturing capabilities in remote or operational areas. Wide range of common military-grade metals. Legacy components no longer manufactured by the OEM. Rapid prototyping on designs for new components or specialized tools.
Mining
Create and repair parts directly at the point-of-need, even in remote locations. Greatly reduce the high costs for custom or complex parts. Improve the production process by cutting the equipment downtime impacting productivity.
Automotive and Motorsport
Production of high-performance components with successful implementations of multi-material printing to boost part efficiency.
Heavy Industry and Construction
Large-scale manufacturing and reinforcement structures, supported by large-scale printing case studies that significantly reduce production costs.
Powered by Meltio
Turn-key Meltio Engine Solutions by Our Partners
Harness the power of our advanced metal additive manufacturing technology with confidence, backed by expert support of our integration and reseller partners. Available regionally, these solutions cater to a wide range of industrial applications, making it easier than ever for businesses to elevate their production capabilities.
Our vision is to integrate with every robot, CNC mill, and CNC controller, including various CNC architectures like lathes. “Powered by Meltio” is a game-changing market segment, adapting to diverse industries while upholding the quality and reliability of the Meltio brand. We invite new integrators and resellers to join us in this exciting journey, empowering you to offer innovative solutions that meet the evolving needs of the market. Together, we can transform the future of manufacturing!
Turn-Key – Pre-Configured – Expert Support – Confidence – Regional Availability*
Hybrid CNC Machines
Phillips Additive Hybrid
3-axis & 5-axis
Hybrid CNCs
Haas controller
Jupiter & Union
3-axis & 5-axis
Hybrid CNCs
Fanuc controller
Lagun L 1600 Hybrid
3-axis Hybrid CNC
Fanuc controller
Multi-Axis Robot Cells
Wire Trading
6+2 axis Robot Cell
Kuka robot
3D Solution
6+2 axis Robot Cell
Kuka controller
Force Automation
6+2 axis Robot Cell
ABB robot
Accufacture – Alchemist I
6+2 axis Robot Cell
Fanuc robot
AM Solutions – With :Plus
6+2 axis Robot Cell
ABB robot
Containerized Solutions
Snowbird – SAMM Tech
3-axis
Hybrid containerized solution
Fanuc controller
AM Solutions
6+2 axis
Containerized solution
Kuka robot
Materials Properties
Superior mechanical properties:
Meltio delivers significantly higher Ultimate Tensile Strength (UTS) and Yield Strength compared to traditional casting and wrought methods, ensuring robust performance in demanding applications.
Competitive hardness:
Materials like Tool Steel H11 (49 HRC) and Nickel 718 (245 HV-30) offer excellent wear resistance, making them ideal for high-performance components.
Material and time efficiency:
Additive manufacturing minimizes material waste and energy consumption contributes to more sustainable production practices, particularly for hollow or thin parts, leading to lower production costs and shorter lead times.
Lower heat input:
The laser energy source used in Meltio reduces the heat-affected zone (HAZ), resulting in stronger, more durable parts by minimizing material recrystallization.
High density and compliance with standards:
With over 99.5% density achievable in various metal alloys, Meltio meets or exceeds ISO and ASTM standards, providing confidence in material performance.
Summary of structural properties as printed:
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